Requirements
What the customer needed
The customer is a Tier-1 EV supplier producing:EV battery tray systemsElectric drive motor housingsPower electronics housingsLightweight structural castingsAnnual production:
Case Study
Mold & Die Case Study 03 / 15Die Casting Mold Machining Case Study
Die casting is one of the most important manufacturing processes in modern automotive and electric vehicle production.
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Project Overview
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Industry Mold & Die / Automotive / EV
Product Die Casting Mold
Material H13 / SKD61 / Dievar / 1.2344
Process CNC Milling + EDM + Heat Treatment + Grinding
Machine Model HYR VMC1060 / VMC1165
Tolerance +/-0.005 mm
Surface Finish Ra0.4-0.8
Application EV Battery Tray / Motor Housing / Structural Casting
Challenges
Machining difficulty
Die casting molds operate under extreme conditions:High Temperature+High Pressure+Molten Metal Impact+Thermal CyclingBecause it involves high thermal load, erosion, and complex cavity structures.
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Mold Die ManufacturingCase Article
Machining background and solution logic.
Quick Facts
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Details
Introduction
Die casting is one of the most important manufacturing processes in modern automotive and electric vehicle production.
What Is A Die Casting Mold?
A die casting mold is a precision steel tool used to inject molten aluminum or zinc alloy under high pressure into a cavity.
Customer Background
HYR CNC provided a full die casting mold machining solution.
Why Die Casting Mold Machining Is Extremely Difficult
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