Customer Requirements
What the customer needed
Maintain implant contour accuracyReduce burrsImprove small-batch repeatability
Case Study
Orthopedic Implant Machining
Orthopedic implant CNC machining for titanium contour accuracy and smooth surface preparation.
orthopedic implant machiningmedical titanium cnc machining
Project Overview
Standard case data fields.
Industry Medical
Application Orthopedic implant
Material Titanium alloy
Machine Model Trunnion 5 Axis Machining Center
Controller Fanuc / Siemens / Mitsubishi
Spindle Speed 12000 rpm
ATC Capacity 24-60 tools
Travel X/Y/Z Project based
Tolerance +/-0.005 mm
Surface Finish Ra 0.4-0.8
Cycle Time 14 min
Production Volume 800 pcs/month
Country South Korea
Challenges
Machining difficulty
Titanium cuttingCurved surfacesMedical inspection records
HYR CNC Solution
Machine configuration
Machine: Trunnion 5 Axis Machining Center
Spindle: High-speed spindle for stable finishing
ATC: Automatic tool changer for multi-process machining
Controller: Fanuc / Siemens / Mitsubishi options
Coolant: High pressure coolant and chip evacuation
Machining Process
Timeline from raw material to inspection.
01 Material Verification
02 Fixture Setup
03 Rough Milling
04 5-axis Finishing
05 Hole Machining
06 Deburring
Results
Before and after machining improvement.
| Item | Before | After |
|---|---|---|
| Tolerance | +/-0.015 mm | +/-0.005 mm |
| Surface Finish | Ra 1.6 | Ra 0.8 |
| Deburring Time | High | Reduced |
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