Customer Requirements
What the customer needed
Stable accuracy within +/-0.005 mmImprove tool lifeReduce repeated clamping
Case Study
Titanium Aircraft Structural Parts Machining
5-axis titanium aerospace machining for rigidity, tool life and contour accuracy.
titanium cnc machiningaerospace cnc machining
Project Overview
Standard case data fields.
Industry Aerospace
Application Aircraft structural part
Material Titanium alloy
Machine Model HYR 5 Axis Machining Center
Controller Fanuc / Siemens / Mitsubishi
Spindle Speed 12000 rpm
ATC Capacity 24-60 tools
Travel X/Y/Z Project based
Tolerance +/-0.005 mm
Surface Finish Ra 0.8
Cycle Time 12 min
Production Volume 450 pcs/month
Country United States
Challenges
Machining difficulty
High cutting resistancePoor thermal conductivityComplex multi-angle geometry
HYR CNC Solution
Machine configuration
Machine: HYR 5 Axis Machining Center
Spindle: High-rigidity spindle for difficult materials
ATC: Automatic tool changer for multi-process machining
Controller: Fanuc / Siemens / Mitsubishi options
Coolant: High pressure coolant and chip evacuation
Machining Process
Timeline from raw material to inspection.
01 Raw Material Preparation
02 CAM Simulation
03 Rough Milling
04 Semi-finishing
05 5-axis Finishing
06 Inspection
Results
Before and after machining improvement.
| Item | Before | After |
|---|---|---|
| Tolerance | +/-0.02 mm | +/-0.005 mm |
| Cycle Time | 20 min | 12 min |
| Tool Life | 100 pcs | 180 pcs |
| Surface Finish | Ra 1.6 | Ra 0.8 |
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