Customer Requirements
What the customer needed
Improve port alignmentMaintain sealing surfacesReduce re-clamping
Case Study
Stainless Steel Valve Body Machining
Stainless steel valve body multi-face machining for sealing surfaces and port alignment.
stainless steel valve body machiningvalve body cnc machining
Project Overview
Standard case data fields.
Industry General Manufacturing
Application Valve body
Material Stainless steel
Machine Model HYR HMC630
Controller Fanuc / Siemens / Mitsubishi
Spindle Speed 12000 rpm
ATC Capacity 24-60 tools
Travel X/Y/Z Project based
Tolerance +/-0.015 mm
Surface Finish Ra 1.6
Cycle Time 34 min
Production Volume 900 pcs/month
Country UAE
Challenges
Machining difficulty
High cutting forceMulti-face portsSealing face finish
HYR CNC Solution
Machine configuration
Machine: HYR HMC630
Spindle: High-speed spindle for stable finishing
ATC: Automatic tool changer for multi-process machining
Controller: Fanuc / Siemens / Mitsubishi options
Coolant: High pressure coolant and chip evacuation
Machining Process
Timeline from raw material to inspection.
01 Casting Inspection
02 Datum Milling
03 Rough Port Machining
04 Boring
05 Sealing Face Finishing
06 Inspection
Results
Before and after machining improvement.
| Item | Before | After |
|---|---|---|
| Port Alignment | 0.06 mm | 0.018 mm |
| Setup Count | 4 | 2 |
| Cycle Time | 46 min | 34 min |
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